Investing in safety systems is a key decision for any company. However, it is essential to ensure that these solutions are implemented correctly so that they fulfil their function.

At Claitec, we have extensive experience in the sector, addressing each project in a personalized manner. We have in-depth knowledge of the risks associated with poor implementation, which is why we analyse each environment and adapt our solutions to the specific needs of each client. Today, we want to share five of the most common errors when investing in safety systems without the support of an expert team. Avoiding them is essential to guarantee the optimal functioning of these systems and the protection of people.


1.- Implementing without analyzing the environment

Error: Not analysing the environment and workflows of the area where the system is to be installed. Each situation is different, and each scenario requires an individualized study. Although the solutions are designed to fulfil a specific function, it is essential to identify which is the most suitable and if it requires any particular adjustment.

Consequences: Installing devices in ineffective locations or implementing solutions that do not solve the real problem can lead to a deficient and poorly functional system.

How to prevent it? Before installing any solution—such as our PAS (Pedestrian Alert System) for pedestrian detection, or the LSA (Low Speed Area) solution, which allows controlling the speed of forklifts—it is essential to carry out a detailed analysis of the environment and work methodologies. At Claitec, we have a specialized team in identifying risk points and proposing solutions tailored to the real needs of each project, thus ensuring effective implementation.


2.- Lack of staff training

Error: Not forming the team adequately. Just as important as installing a good safety system is training the team that will use it, so that they know how it works and how to act correctly in the event of any alert.

Consequences: Staff may ignore alerts, deactivate devices due to lack of knowledge, or fail to perform proper maintenance, such as checking that batteries are charged. These situations can create risks that the safety system should prevent.

How to prevent it? Train the teams that will interact with the implemented safety systems, providing them with the information and resources necessary for their correct use.


3.- Relying exclusively on technology

Error: Believing that the implementation of a technological safety system completely solves the problem is a common mistake. Our solutions are highly effective, but they depend on good practices and user attention to function correctly.

Consequences: Overconfidence can lead to a decrease in attention and neglect of the procedures necessary to ensure prevention and the correct functioning of safety systems.

How to prevent it? Technology should be understood as a complement to the human factor, not as a substitute. For systems to be truly effective, it is essential to establish clear training protocols and ensure the team’s commitment to their correct use.


4.- Ignoring system maintenance and monitoring

Error: As we have already mentioned, the maintenance of systems and the constant monitoring of their correct functioning are essential. It is common that, once a safety system is installed, its review is neglected for months or even years, which can compromise its effectiveness. Consequences: The system may stop operating properly, which would cause the risk area to be exposed again.

Consequences: The system may stop operating properly, which would cause the risk area to be exposed again.

How to prevent it? A regular maintenance plan should be established, with periodic and scheduled reviews. In case of doubt or need, at Claitec we offer personalized advice and monitoring to ensure that our systems always remain operational and correctly fulfill their functions.


5.- No aligning safety systems with the team’s workflow

Error:  It is a mistake to treat safety systems as an isolated element, without integrating them into the usual workflow and processes of the area where they are placed.

Consequences: The main consequence is the loss of effectiveness of the devices, as they do not accurately address the real problem of the environment, but only a part of it. Furthermore, the lack of integration between safety systems that could complement each other leads to an unnecessary duplication of efforts and resources to achieve the same goal.

How to prevent it?  The key is to opt for a system of devices that integrate both with the environment and with each other. A scalable system, capable of evolving at the same pace as the needs of the plant, and which, whenever possible, is connected to an intelligent management platform.

A good example of this is Safeyu, developed by Claitec, which allows real-time monitoring of all devices implemented in an installation, optimizing their performance and facilitating decision-making.


In conclusion, effective safety does not depend solely on the systems that are installed, but on how they are implemented, how they are managed, and how their correct functioning is supervised. To achieve this, it is essential to have the collaboration of all users who interact with these devices, as well as the analysis and advice of an expert and experienced team in the area. Avoiding these common errors can make the difference between a safe and a vulnerable environment.

At Claitec, we accompany you throughout the entire process: from the initial analysis to installation, training, and maintenance. Our goal is to help you create safer, more efficient, and sustainable environments.

Do you have doubts about the implementation of a safety system in your plant?

Contact one of our experts, we will be happy to assist and advise you.

In industrial settings, ensuring the safety of workers and the efficiency of operations is essential for maintaining secure work environments. To achieve this, it is necessary to have systems that effectively integrate with the workflows of each environment. In this post, we would like to feature a device designed to manage and monitor one of the essential tools in any industrial space: forklifts. These vehicles are fundamental, since, without them, many manoeuvres would be impossible or extremely difficult. Although they greatly facilitate the transport and handling of heavy loads, they are also the main source of workplace accidents. That’s why at Claitec, we have developed a system to streamline and ease these processes, our Copilot system.


What is Copilot and how does it work?
Copilot is a compact and advanced device, designed to manage and monitor the use of industrial vehicles. Thanks to its integration with other devices developed by Claitec, this system allows controlling the status of vehicles, recording their use, and restricting access to their operation by unauthorised personnel. Furthermore, it maintains a detailed record of fleet activity, which is stored on the Safeyu platform (if available). This facilitates the identification of potential problems, impacts, or accidents, allowing for a quick and effective response to any incident.


Key features
This device is primarily designed to alert the vehicle operator to nearby hazards, ensuring their safety by providing them with real-time information. Copilot is capable of integrating with various Claitec systems, such as the Impact Sensor or the CAS-G2. In both cases, Copilot tracks impacts affecting the vehicle when connected to an Impact Sensor, or alerts to the presence of other vehicles or pedestrians when integrated with a CAS-G2. Copilot keeps the operator constantly informed about the surrounding environment through an intuitive touch screen, ensuring simple and effective interaction.

Another of its main features is the checklist. Through this option, random questions are generated about the vehicle’s status that the operator must answer correctly and under their full responsibility before starting operation. All this information is recorded on the Safeyu platform, allowing for detailed tracking of incidents and operators during each manoeuvre.


Copilot’s Advantages for Operational Safety
– Copilot offers numerous advantages for the safety and maintenance of industrial vehicles. Thanks to its ability to connect to other devices, it can integrate various functionalities and alert operators, which helps to significantly reduce the risk of accidents. Additionally, it allows for real-time monitoring of operations and potential incidents during vehicle use, while maintaining strict control over access to its use by unauthorised users.

– Copilot optimizes productivity by monitoring vehicles and recording incidents, which allows for quick and effective decision-making, thus increasing operational efficiency. Furthermore, it adds an additional layer of safety through its integrated systems, alerting operators to nearby risks and ensuring a safer work environment.
    
– As detailed in this article, Copilot’s Checklist functionality allows for maintaining a record of the vehicles’ status and any incidents. In this way, not only is the safety of pedestrians and operators increased, but productivity is also improved by ensuring that vehicles operate in optimal conditions.


EIn summary: the Copilot system is an advanced solution, designed not only to improve safety but also the maintenance of forklifts and the optimisation of operations. This system guarantees total control and efficient communication with the different integrated devices and with the Safeyu platform, significantly contributing to creating a safer and more productive work environment.

If you would like to learn more about our Copilot system and how it can help you improve the safety of your company, do not hesitate to contact us. We will always be available to advise you and resolve all your doubts.

The Claitec team continues to grow, and today we are pleased to welcome two new colleagues who are joining to strengthen the different departments. We are excited to introduce Joan and Cristóbal, who will bring their experience and creativity to help us improve every day.

Joan is a creative person, passionate about taking on new projects that present a professional challenge. He has studied a double degree in Industrial Design Engineering and Product Development in Barcelona, and later complemented his education with a master’s degree in Transport Design and Mobility in Torino, Italy.
Before joining Claitec, Joan marketed several of his own design products and developed a boat almost from scratch – quite a challenge! His passion for engineering has led him to become a part of our team.
In his free time, he enjoys mountain biking, hiking, and climbing, as well as going to the cinema, the theater, and spending time with friends and family.
Joan joins the product design department, bringing his experience and technical vision to the team.

Welcome aboard Joan!

Cristóbal has been working in the logistics sector for over twenty years, developing his career in areas as diverse as mass consumption, construction materials, and the industrial sector.
In his free time, he is passionate about traveling, running, and enjoying reading.
With all this experience, Cristóbal joins the logistics and warehouse team to share his knowledge and support the rest of the team.

Welcome to Claitec Cristóbal!

As every year, April 28th marks a significant date on our calendar, as we celebrate the International Day of Safety and Health at Work.

At Claitec, we have always supported this initiative, and of course, we could not miss it this year. On this occasion, the campaign addresses a highly relevant and current topic: the use of artificial intelligence and its role in occupational safety.

For some time now, at Claitec, we have been working with AI to integrate it into our safety systems, committed to innovation and allocating a significant part of our research to these tools that are here to transform the future of our industries.

The digital transformation is already a reality. Technologies such as artificial intelligence, augmented reality, and immersive experiences are part of our daily lives. In this context, their potential to improve occupational safety is undeniable. Clear examples of this are automated management tools or advanced detection cameras, which allow for the optimisation of risk prevention in the workplace.

It is true that the use of these technologies generates debate. As in any paradigm shift, there are proponents and detractors. However, when used as support tools, they can become key allies, in many cases more reliable than systems that depend exclusively on human intervention. Betting on artificial intelligence in occupational safety means taking advantage of its benefits to improve the effectiveness of our solutions and optimise protection in work environments.

If you would like to learn more about our work with these technologies or any other safety product, do not hesitate to contact our team of experts.

We will be happy to advise you.

The future presents us with new challenges and opportunities that we must face with a team of skilled professionals committed to giving their best. Today, we are pleased to welcome three new team members who are joining us to strengthen the various areas where they will contribute their talent and support..

Antonio is a telecommunications engineer with 25 years of experience in areas such as industrial automation, project and process management, and more recently, in sales engineering and technical support. Throughout his career, he has primarily worked in the automotive, pharmaceutical, and electronics sectors (especially small signal converters).
In his free time, he enjoys spending time with his family, especially his daughter. Additionally, he loves walking on the beach and practicing sports such as running, going to the gym, cycling, and swimming, especially in the sea, which is his great passion

Welcome Antonio!

Marc has studies in Business Administration and Management from the University of Barcelona and has recently furthered his education with studies in leadership and project management at IQS. Over the last 10 years, he has led several projects, notably the creation of a brand focused on manufacturing sportswear. Previously, he was involved in the representation and marketing of various electric mobility vehicle brands.
His addition to the team represents a new professional challenge that he faces with great enthusiasm and motivation.
In his free time, he enjoys spending time in the mountains with his family and, when his two children allow, he takes the opportunity to go running and read.

Welcome Marc!

Josep holds a degree in Electronic Telecommunications Engineering from the Universitat Politècnica de Catalunya. He has joined the hardware development team after successfully completing his internship at Claitec. In his free time, he enjoys riding his motorcycle on mountain routes with his friends.

Welcome Josep!

Industrial safety systems are designed through rigorous studies that identify potential risks and prevent accidents. This foundation allows us to develop and implement effective solutions tailored to our clients’ needs.
But what happens when a specific situation in a particular zone prevents the implementation of standard solutions? When customisation is essential to meet unique safety requirements, it becomes vital to have adaptable solutions and a team committed to finding the best approach.


At Claitec, a proud member of the Troax Group, we offer this differentiating value. Our experienced team works closely with clients, analysing each case in depth, testing solutions, and ensuring continuous follow-up for optimal performance. Choosing Claitec is not just about acquiring a product; it’s about partnering with a dedicated team that strives to exceed expectations.


A Practical Example of Customisation (post image)


In one case, operators working at heights within a protective cage, elevated by a vehicle, faced significant risk. When lowering the cage, they couldn’t always see if a colleague was in the danger zone beneath.
To address this, we adapted our Pedestrian Alert System (PAS) with:


1. PAS installed on the vehicle.

2. An MT-50 activator placed in the manoeuvring area.

3. A warning light on the protective cage.

4. Personal T-10R tags for pedestrians.


The system ensures that if a pedestrian with a tag enters the danger zone, the PAS triggers the MT-50, activating the light or sound warning on the cage and alerting the operator to take precautions. This level of customisation is only possible with a creative and experienced team capable of thinking beyond standard solutions. At Claitec, we see every challenge as an opportunity to learn and improve.


For more information or to consult with our experts, don’t hesitate to contact us. We’re here to provide innovative solutions for your safety needs.

Safety in warehouses is a top priority for everyone, but particularly, for those in charge of operations and team wellbeing. Best practices and, above all, safety measures implemented to prevent accidents can significantly optimise this challenging task.
In this brief guide, we’ll discuss various measures that can help make warehouses a safer space.
The team at Claitec has extensive experience in improving safety in these environments. We have thoroughly studied the main safety issues faced by most companies and have developed practical solutions to address them.
Our goal with this guide is to share the experience we’ve accumulated through general practical advices that you can then customise according to your needs.


Regularly Inspect your Equipment

Although this might seem obvious, it’s often overlooked in practice. Ensuring equipment is in good functioning order, and regularly inspected by an expert before use is vital for a safe environment. Forklifts, essential in industrial areas, should be equipped with active safety systems (discussed in the following points) and maintained in optimal conditions. If these vehicles aren’t functioning properly, are damaged, or lack basic inspections, the probability of accidents rises exponentially.
Claitec’s Copilot driver assistance tool enables monitoring of forklift status before use. Its checklist feature regularly verifies whether the vehicle meets minimum requirements for safe operation. You can learn more about this system here:
https://claitec.com/en/copilot-mitigating-risks-through-forklift-control/
Likewise, any other devices in use should be checked for functionality. For example, if using tags, ensure they are adequately charged, or if a hazardous area system is installed, make sure it’s reviewed by an expert.


Properly Mark Hazardous Zones.

It’s crucial to note that not all systems operate the same way in risky areas. Each case must be carefully assessed by an expert before implementing the appropriate solution, as there are no universal solutions; each environment has unique characteristics. Claitec customises each case to provide the best solution, considering all the factors we can anticipate with our experience in the field.
After assessing the specific situation, there are multiple solutions available for marking hazardous areas. Claitec’s VAS system, for instance, alerts pedestrians and drivers by projecting visual signals on the floor. This solution is especially effective in areas with low visibility, high noise levels, or heavy traffic.
You can find out more about this solution here:
https://claitec.com/en/portfolio/visual-alert-system-vas/
Our Crossing Guard safety system also warns of oncoming forklifts or pedestrians, using projections on the floor similar to the VAS system.
You can learn more about this system here:
https://claitec.com/en/portfolio/intersection-warning-system-crossing-guard/


Install Control Systems.

Another key warehouse safety measure is the implementation of access control and passage management devices. Certain areas require authorised personnel only – either due to the danger level involved or the need for specific training. Maintaining control over personnel and their access is essential to prevent unauthorised access to hazardous areas.
With the goal of preventing accidents in mind, it’s also equally important to manage traffic in areas with continuous vehicle and pedestrian flow. Claitec addresses issues stemming from these factors and offers solutions such as the PSG (Pedestrian Safety Gate) – a safety gate that blocks pedestrian access when it detects danger (such an approaching forklift), and it allows passage when it’s safe.
By combining this gate with the AV-30 antenna, we can restrict access to unauthorised personnel in areas requiring specific authorisation.
You can find out more about these systems here:
https://claitec.com/en/pedestrian-safety-gate-psg/


Use Appropriate Equipment.

Implementing safety measures is futile if they aren’t used properly. Although it may seem evident, we always emphasise that our solutions must be used correctly to ensure their effectiveness. For instance, pedestrians must carry their personal tags at all times; otherwise, they won’t be identified by other safety systems.


Monitor Existing Systems.

Finally, we can enhance the effectiveness of previous measures by monitoring their usage and any incidents to take necessary actions for improvement. Centralised monitoring of all active systems not only prevents accidents but also saves time and boosts productivity.
Claitec’s Safeyu platform provides comprehensive monitoring of all Claitec systems, enabling real-time tracking and improved management. Safeyu is one of our latest solutions, delivering excellent results.
You can read more about this tool here:
https://claitec.com/en/safeyu-claitec-safety-web-platform/


In conclusion, we have addressed some of the many aspects that can help improve safety in warehouses. There are many more, and at Claitec, we will continue working to provide solutions and keep enhancing safety in workplace environments.
Once again, we invite you to comment, share, or contact us with any questions. Our team will be happy to assist you.

Forklifts greatly facilitate work in warehouses and industrial areas, especially in places where cargo transportation is constant. However, they also pose a significant risk and, unfortunately, are responsible for most accidents in these environments.In this post, we share five solutions developed by Claitec that help optimise safety in workspaces where forklift circulate. Claitec has developed many other solutions – and our experts are constantly searching for improvements and identifying situations in which to intervene to prevent accidents at work.

However, for now, we invite you to learn about five of the most popular solutions that significantly improve forklift-related safety.


1-. PAS (Pedestrian alert system):

We have talked extensively about this solution in many of our blog posts. The reason is simple: the purpose of this safety system – one of Claitec’s most important products – is to identify pedestrians that share working spaces with hazardous vehicles in industrial areas. This solution alerts both workers and forklift drivers, allowing them to take the necessary precautions to prevent collisions.

By equipping vehicles with a simple detection system – the AV-50 -, and by equipping workers with a personal tag, it’s possible to avoid accidents and collisions that often have drastic consequences. After years of implementing the system in different industries, the PAS solution has become one of the most effective and demanded solutions developed by the team at Claitec. We all know that people are a company’s main asset and it’s everyone’s duty to do everything in our power to protect them. That’s why the PAS System is our most sought-after safety solution.


2-. LSA (Low speed area):

Another of the main challenges in preventing forklift accidents lies in maintaining the appropriate speed in areas where traffic is fluid, where pedestrians coexist with these vehicles, or in areas of reduced visibility such as warehouse entrances and exits. Speed ​​is a crucial factor in reducing risky situations, many of which can be prevented.

The LSA solution created by Claitec focuses on controlling speed in previously delimited areas through different sensors installed both on the forklifts and in the environment. Its operation is simple and highly effective. Supports equipped with reflective sensors are placed to detect the forklift as it circulates towards an area where it must reduce its speed. Then, the control unit located in the forklift acts by controlling the speed in the entire delimited area. The LSA solution can be adapted to different needs.

At Claitec, we have the experience and the necessary team to study each case individually and offer the best possible solution.


3-. CAS (Collision alert system):

Collisions are also frequent, particularly in spaces with high confluence of traffic and little mobility to manoeuvre. In such circumstances, collisions between vehicles are common and the damage can be high both at the human and economic level.

At Claitec we have developed a solution that addresses this type of risk: the CAS-G2 system. Equipping forklifts with this device helps configure a safety zone around the vehicle. The system then detects the presence of other vehicles in that zone of action which are also equipped with the same CAS system. As soon as the vehicle is detected, the driver receives a visual and audible alert that warns him/her of the presence of another forklift, thus preventing a potential collision. In addition, the sensor can tell different types of machinery apart, such as AGVs. You can find out more about the CAS system by visiting our products section.


4-. HLS (High load sensor):

Good practices in the transportation of goods are essential to prevent risky situations. One of the factors that often contributes to causing potential dangers is an excess of load. When the transported material exceeds the height previously configured to meet the environment’s physical characteristics, the HLS sensor warns drivers of the excess load, allowing them to take the necessary precautions.

The high load or a load above the recommended weight/height is usually the cause of collisions with the structure of the manoeuvre area, either due to lack of visibility, a miscalculation, or a driver’s oversight. With this solution, at Claitec we seek to reduce this type of accident and prevent greater complications.


5-. Copilot:

When we talk about forklifts, it’s important not only to consider the risks involved when they are operational. Forklift maintenance is equally important, since a vehicle in poor condition can provoke many dangerous situations. Claitec has designed a specific solution to control the proper condition of forklifts before use: the Copilot system.

This system performs a periodic check of the status of the forklifts through a series of questions that the driver must verify under their responsibility. Once the status of the vehicle has been verified, the Copilot determines if the machine meets the conditions for safe use. While this is the key function of the Copilot system, its uses and advantages are extensive, including the possibility of configuring it through the Safeyu platform, also developed by Claitec. We’ll delve deeper into this platform in future blog posts.


At a time when technology changes at such a rapid and unpredictable rate, Claitec’s philosophy is to continue creating, researching and contributing all our experience to improve the safety of people in their respective workplaces.

We invite you to discover our many other safety solutions by visiting our products section, and we encourage you to contact us to help you answer any questions you may have, or to make an appointment with our experts. We will be happy to assist you any time!