Safety in warehouses is a top priority for everyone, but particularly, for those in charge of operations and team wellbeing. Best practices and, above all, safety measures implemented to prevent accidents can significantly optimise this challenging task.
In this brief guide, we’ll discuss various measures that can help make warehouses a safer space.
The team at Claitec has extensive experience in improving safety in these environments. We have thoroughly studied the main safety issues faced by most companies and have developed practical solutions to address them.
Our goal with this guide is to share the experience we’ve accumulated through general practical advices that you can then customise according to your needs.


Regularly Inspect your Equipment

Although this might seem obvious, it’s often overlooked in practice. Ensuring equipment is in good functioning order, and regularly inspected by an expert before use is vital for a safe environment. Forklifts, essential in industrial areas, should be equipped with active safety systems (discussed in the following points) and maintained in optimal conditions. If these vehicles aren’t functioning properly, are damaged, or lack basic inspections, the probability of accidents rises exponentially.
Claitec’s Copilot driver assistance tool enables monitoring of forklift status before use. Its checklist feature regularly verifies whether the vehicle meets minimum requirements for safe operation. You can learn more about this system here:
https://claitec.com/en/copilot-mitigating-risks-through-forklift-control/
Likewise, any other devices in use should be checked for functionality. For example, if using tags, ensure they are adequately charged, or if a hazardous area system is installed, make sure it’s reviewed by an expert.


Properly Mark Hazardous Zones.

It’s crucial to note that not all systems operate the same way in risky areas. Each case must be carefully assessed by an expert before implementing the appropriate solution, as there are no universal solutions; each environment has unique characteristics. Claitec customises each case to provide the best solution, considering all the factors we can anticipate with our experience in the field.
After assessing the specific situation, there are multiple solutions available for marking hazardous areas. Claitec’s VAS system, for instance, alerts pedestrians and drivers by projecting visual signals on the floor. This solution is especially effective in areas with low visibility, high noise levels, or heavy traffic.
You can find out more about this solution here:
https://claitec.com/en/portfolio/visual-alert-system-vas/
Our Crossing Guard safety system also warns of oncoming forklifts or pedestrians, using projections on the floor similar to the VAS system.
You can learn more about this system here:
https://claitec.com/en/portfolio/intersection-warning-system-crossing-guard/


Install Control Systems.

Another key warehouse safety measure is the implementation of access control and passage management devices. Certain areas require authorised personnel only – either due to the danger level involved or the need for specific training. Maintaining control over personnel and their access is essential to prevent unauthorised access to hazardous areas.
With the goal of preventing accidents in mind, it’s also equally important to manage traffic in areas with continuous vehicle and pedestrian flow. Claitec addresses issues stemming from these factors and offers solutions such as the PSG (Pedestrian Safety Gate) – a safety gate that blocks pedestrian access when it detects danger (such an approaching forklift), and it allows passage when it’s safe.
By combining this gate with the AV-30 antenna, we can restrict access to unauthorised personnel in areas requiring specific authorisation.
You can find out more about these systems here:
https://claitec.com/en/pedestrian-safety-gate-psg/


Use Appropriate Equipment.

Implementing safety measures is futile if they aren’t used properly. Although it may seem evident, we always emphasise that our solutions must be used correctly to ensure their effectiveness. For instance, pedestrians must carry their personal tags at all times; otherwise, they won’t be identified by other safety systems.


Monitor Existing Systems.

Finally, we can enhance the effectiveness of previous measures by monitoring their usage and any incidents to take necessary actions for improvement. Centralised monitoring of all active systems not only prevents accidents but also saves time and boosts productivity.
Claitec’s Safeyu platform provides comprehensive monitoring of all Claitec systems, enabling real-time tracking and improved management. Safeyu is one of our latest solutions, delivering excellent results.
You can read more about this tool here:
https://claitec.com/en/safeyu-claitec-safety-web-platform/


In conclusion, we have addressed some of the many aspects that can help improve safety in warehouses. There are many more, and at Claitec, we will continue working to provide solutions and keep enhancing safety in workplace environments.
Once again, we invite you to comment, share, or contact us with any questions. Our team will be happy to assist you.

Forklifts greatly facilitate work in warehouses and industrial areas, especially in places where cargo transportation is constant. However, they also pose a significant risk and, unfortunately, are responsible for most accidents in these environments.In this post, we share five solutions developed by Claitec that help optimise safety in workspaces where forklift circulate. Claitec has developed many other solutions – and our experts are constantly searching for improvements and identifying situations in which to intervene to prevent accidents at work.

However, for now, we invite you to learn about five of the most popular solutions that significantly improve forklift-related safety.


1-. PAS (Pedestrian alert system):

We have talked extensively about this solution in many of our blog posts. The reason is simple: the purpose of this safety system – one of Claitec’s most important products – is to identify pedestrians that share working spaces with hazardous vehicles in industrial areas. This solution alerts both workers and forklift drivers, allowing them to take the necessary precautions to prevent collisions.

By equipping vehicles with a simple detection system – the AV-50 -, and by equipping workers with a personal tag, it’s possible to avoid accidents and collisions that often have drastic consequences. After years of implementing the system in different industries, the PAS solution has become one of the most effective and demanded solutions developed by the team at Claitec. We all know that people are a company’s main asset and it’s everyone’s duty to do everything in our power to protect them. That’s why the PAS System is our most sought-after safety solution.


2-. LSA (Low speed area):

Another of the main challenges in preventing forklift accidents lies in maintaining the appropriate speed in areas where traffic is fluid, where pedestrians coexist with these vehicles, or in areas of reduced visibility such as warehouse entrances and exits. Speed ​​is a crucial factor in reducing risky situations, many of which can be prevented.

The LSA solution created by Claitec focuses on controlling speed in previously delimited areas through different sensors installed both on the forklifts and in the environment. Its operation is simple and highly effective. Supports equipped with reflective sensors are placed to detect the forklift as it circulates towards an area where it must reduce its speed. Then, the control unit located in the forklift acts by controlling the speed in the entire delimited area. The LSA solution can be adapted to different needs.

At Claitec, we have the experience and the necessary team to study each case individually and offer the best possible solution.


3-. CAS (Collision alert system):

Collisions are also frequent, particularly in spaces with high confluence of traffic and little mobility to manoeuvre. In such circumstances, collisions between vehicles are common and the damage can be high both at the human and economic level.

At Claitec we have developed a solution that addresses this type of risk: the CAS-G2 system. Equipping forklifts with this device helps configure a safety zone around the vehicle. The system then detects the presence of other vehicles in that zone of action which are also equipped with the same CAS system. As soon as the vehicle is detected, the driver receives a visual and audible alert that warns him/her of the presence of another forklift, thus preventing a potential collision. In addition, the sensor can tell different types of machinery apart, such as AGVs. You can find out more about the CAS system by visiting our products section.


4-. HLS (High load sensor):

Good practices in the transportation of goods are essential to prevent risky situations. One of the factors that often contributes to causing potential dangers is an excess of load. When the transported material exceeds the height previously configured to meet the environment’s physical characteristics, the HLS sensor warns drivers of the excess load, allowing them to take the necessary precautions.

The high load or a load above the recommended weight/height is usually the cause of collisions with the structure of the manoeuvre area, either due to lack of visibility, a miscalculation, or a driver’s oversight. With this solution, at Claitec we seek to reduce this type of accident and prevent greater complications.


5-. Copilot:

When we talk about forklifts, it’s important not only to consider the risks involved when they are operational. Forklift maintenance is equally important, since a vehicle in poor condition can provoke many dangerous situations. Claitec has designed a specific solution to control the proper condition of forklifts before use: the Copilot system.

This system performs a periodic check of the status of the forklifts through a series of questions that the driver must verify under their responsibility. Once the status of the vehicle has been verified, the Copilot determines if the machine meets the conditions for safe use. While this is the key function of the Copilot system, its uses and advantages are extensive, including the possibility of configuring it through the Safeyu platform, also developed by Claitec. We’ll delve deeper into this platform in future blog posts.


At a time when technology changes at such a rapid and unpredictable rate, Claitec’s philosophy is to continue creating, researching and contributing all our experience to improve the safety of people in their respective workplaces.

We invite you to discover our many other safety solutions by visiting our products section, and we encourage you to contact us to help you answer any questions you may have, or to make an appointment with our experts. We will be happy to assist you any time!

When we think of pedestrians, we tend to imagine people walking freely on the street, adhering to traffic rules and ensuring their safety to prevent accidents. However, pedestrians also exist in industrial areas where they share spaces with a variety of vehicles. In these environments, it is equally crucial to follow safety regulations to protect physical integrity.


Some of these regulations are like those we encounter in our daily lives, but others require a different approach. This is where the PAS (Pedestrian Alert System) developed by Claitec comes in handy. One of our most in-demand solutions, this system has been designed to identify workers in areas where they must share workspaces with vehicles such as forklifts, and where physical separation between them is impossible – that is, areas where the risk of accidents between vehicles and pedestrians is very high.


The number of scenarios where these situations can occur is countless, as each environment has its own unique characteristics. However, in all cases, the solution is the same: to ensure the clear identification of pedestrians. Claitec’s PAS is a personal tag that helps locate them and be detected by forklifts within a configurable safety distance. The forklifts themselves must also be equipped with the PAS system. It is key to emphasise this point, as it is the basis for the system’s proper functioning: the pedestrian must always carry the tag; otherwise, they will NOT be identified.


The tags are small keychains that can be attached to different parts of the work equipment. The pedestrian will barely notice its presence, but this small device will be protecting them at all times, ready to alert them when a danger is nearby. At Claitec, we have developed two different tag models: the T10 and the T10-R, the latter being an evolution of the T10 with notable improvements over its predecessor.


Once the person is correctly equipped, we must also equip the forklifts with an AC-50 activator, which will be responsible for communicating with the tag within its detection range. Of course, the system and its operation require correct installation and configuration, as well as other elements such as range antennas. We could detail the operation of each device, but the purpose, or rather, the message we want to convey in this text is much broader and simpler at the same time: the PAS system protects pedestrians in their workplaces.


However, when we talk about people in motion, the risk is not limited only to cargo vehicles. A frequent example of danger is access to restricted areas by unauthorised personnel. It is common, either due to carelessness or recklessness, for a worker to access areas that require specific preparation and equipment, exposing their safety and that of their colleagues. For this reason, one of the main components of the PAS system – personal tags – is complemented by other solutions created by Claitec to prevent these risks as well.


In these cases, the T-10R also becomes a great ally. For example, it can restrict access to areas where authorisation is required, complementing it with the AV-30 verification antenna and a PSG gate (Pedestrian Safety Gate). Authorised personnel will carry a T-10R to be identified by the security antenna when entering the restricted area. Once the antenna confirms that the person is authorised, it will give the order to lock or unlock the PSG gate.


These are just a few examples of how the PAS system and its devices work, but there are many more applications. At Claitec, we have a team of experts with extensive experience, committed to always providing a solution that fits the needs of each workspace.


We invite you to contact us with any questions or queries, and of course, to visit our website to learn more about solutions that can help improve workplace safety.

Joan has recently graduated in Industrial Technology Engineering from the University of Girona.

After successfully completing his internship at Claitec, he has joined our Mechanical R+D team, where he will contribute to the design and development of new products.


In his free time, he is a scout leader, enjoys spending time in the mountains, and has a great passion for traveling to meet diverse people and discover new ways of doing and thinking.

Welcome to Claitec!

When Claitec embarked on its professional journey in 2013, our initial mission was clear: to improve the safety of people in their workplaces. Our team already had extensive experience in the field, which helped us grow rapidly and focus our efforts on addressing the main challenges that companies face daily. As we have progressed along this path, we have become increasingly aware of why we do what we do and why we are determined to continue in this direction. The reason is none other than knowing that our daily work serves to protect people, prevent injuries, and even save lives. What could be more important than that? Knowing that our effort and dedication can prevent a fatal accident, allowing a worker to return home safe and sound, is not just our professional activity; it motivates us and fills us with pride.


However, we also know we cannot let our guard down. Despite our efforts, the data on workplace accidents remains overwhelming. Approximately 61,800 accidents are recorded in work environments each year, of which 34,900 have fatal consequences. The most worrying aspect of it, is that many of them could have been prevented. It is everyone’s responsibility – and why deny it, everyone’s obligation -, to raise awareness on the importance of improving worker safety. We must generate trust and make them feel like an important part of the team, as this has, without a doubt, also has a positive impact on their productivity and effort.


Our work, like any other, is not always easy, but we have the necessary tools to carry it out successfully, starting with our human team. We have a team committed to constantly improving our service, made up of specialised experts with extensive experience in the latest technologies. We dedicate a large part of our efforts to research and development of our solutions, always leveraging the latest trends and possibilities to adapt to current demands, without falling behind. The Claitec team is willing to offer not only a quality product but also personalised attention and follow-up, so that the experience of our clients and users is as optimal as possible


Another crucial aspect to consider is customer training as we want our products to work correctly and fulfill their purpose, which requires proper assembly and configuration. That’s why we offer constant training to our collaborators and distributors, ensuring that they are fully qualified to use and apply our solutions effectively.

We study each project in detail to offer a solution that is suitable for each specific case. Many satisfied customers vouch for what we have done well, and each new challenge gives us clues as to how we can improve and what problems our users face in their day-to-day lives.
Those who already know our activity will be familiar with some of our products. However, for those who do not know us yet, the question is obvious: How do we do it?

Different preventive measures exist, mainly those that can separate hazardous machinery from people through fixed safety systems, such as barriers and gates. However, there are situations where this is not possible. That’s where our products come in. Installing sensors, radars, safety gates, or access controls among other systems to detect danger. Through radio frequency, we equip pedestrians and forklifts to allow them to be detected within a safety radius, alerting them to the danger and allowing them to take the necessary measures.


There are different ways to achieve this goal, and the choice between one option or another will depend on the environment and the assessment of an expert in the field. Can be using acoustic signals, visual signals, block doors to unauthorised personnel and even control the speed of forklifts in high-risk areas. The experience of our team is essential to find the ideal solution in each case. At Claitec, we spare no effort to always offer the best.


Let us invite you to visit our website to learn more about our solutions and discover how we can help you improve your company’s safety. We are always happy to answer any questions or queries or schedule an appointment with one of our experts for personalised advice.
Feel free to contact us and we will get back to you as soon as possible.

How can traffic be regulated in work zones where pedestrians and forklifts must coexist?
This question sparks considerable debate, as traffic control depends on specific cases and lacks a universal system adaptable to all situations. Some areas may require visual signals, others need access control, and some may require speed regulation.
In many cases, a combination of different solutions is necessary to address the issue effectively.


Despite its complexity, it’s crucial to manage traffic in our workplaces to prevent risks and accidents with severe consequences.
We are all familiar with signs indicating the presence of vehicles or hazardous areas, but these signs can often be overlooked if they are not effective enough or due to human error, typically caused by rushing through tasks that require focus or by violating rules such as entering restricted areas without authorisation.
The Traffic Control System (TCS) developed by Claitec is not a single solution but encompasses various tools depending on the specific problem and the situation that requires proper traffic management. This involves the intervention of a trained professional to advise and find the best solution.


Claitec’s team of experts is highly experienced in identifying problems and proposing the best options.
In some cases, high-intensity visual signals, like the VAS system, are used. In others, access is regulated and pedestrian priority is ensured through safety gates –  such is the case of our PSG, among many other possibilities.
In summary, effective traffic management in areas where is not possible to separate pedestrians from vehicles can prevent accidents and even save lives. These are compelling reasons to pay attention and seek effective solutions.


While our primary concern is people’s safety, we cannot overlook the material cost. In many fortunate situations where there are no human casualties, there can be damages to vehicles or parts of the work environment, incurring significant costs for the company.
For more information on the various proposals Claitec offers to improve workplace safety in industrial spaces, we invite you to explore our website and find out more about the many advantages our solutions offer.


Do you have any questions?
Please, do not hesitate to contact us!
One of our experts will be happy to assist you.

It is widely known that carrying out certain type of repetitive tasks day in day out, can lead to worker overconfidence. Unfortunately, this may result in accidents with unpredictable consequences. The High Load Sensor (HLS) developed by Claitec addresses one of the most common scenarios in any industrial environment: the use of machinery (such as forklifts) to transport cargo.


This is a frequently performed task in many workplaces and it often involves repetitive activities that can become monotonous, increasing the risk of accidents, runovers, or collisions with other vehicles or structures. You’ll be hard press to find a warehouse or factory where at least one accident of this type has not taken place.


The causes of this type of accidents are diverse although overloading seems to be one of the most common, especially when the load exceeds safe levels, and it makes manoeuvring difficult for the driver. The term “high load” refers not only to the potential collision with doors or suspended objects but also to the risk of collisions due to reduced visibility and possible destabilisation of the machine. The additional weight can cause the load to fall or even overturn the vehicle.


Limited visibility forces the driver to look mainly to the sides, increasing the risk of runovers, especially at crossings or intersections. These are just some of the reasons why at Claitec, we strive to mitigate these risks as much as possible.


Our High Load Sensor (HLS) is designed to alert drivers when the cargo or dimensions exceed the optimal height or measures for the type of forklift they are using. Equipped with this sensor, the forklift emits an audible and visual alert when it detects that the load exceeds the safe limits, allowing the driver to take preventive measures to avoid accidents or dangerous situations, especially at warehouse entrances or doors.


The installation of the sensor is straightforward, making it a highly effective solution without the need to implement complex devices.It can be complemented with other safety systems designed by Claitec. Should you require more information about this solution and/or other ways to improve safety in your company, please visit our website and contact us with any questions or enquiries. Our team of experts will be delighted to assist you.

The concept of “Workplace safety enhancement” is not newfor us; Preventing accidents in work environments has always been a priority. However, it is crucial to adapt to the times and seize the opportunities offered by an era of unprecedented technological advancements.
This is where Claitec focuses great part of its efforts: on the research and development of innovative systems that meet the demands of the present day.


Our R&D team is one of our main assets, driving continuous improvement and the design of more efficient systems. With years of experience and proven results that have made us a benchmark in occupational safety, we reaffirm our commitment to continue moving towards a future where accidents are the exception rather than the norm, and this undoubtedly involves embracing innovation. Thanks to this experience and forward-thinking approach, we are proud to have contributed to safety in numerous locations where our solutions have been implemented, preventing accidents, and protecting people.


But at Claitec, we want to go further: we want to establish long-term relationships with our customers, based not only on offering excellent products but also on providing constant support from our experts and maintaining fluid communication through various channels, providing relevant content on news, improvements, or sharing our daily activities. Behind Claitec is a committed team of people, ready to offer the best possible service, listening to and advising until the desired result is achieved.


Although it may seem obvious, in the current context, effective communication makes all the difference, as even the best product can result in a negative experience due to poor communication.
We continue to innovate in safety, as evidenced by our Safeyu platform – which uses the latest IT resources to improve and manage our products – as well as our Copilot – with its checklist functionality to guarantee the correct operation and maintenance of forklifts.


We are prepared to take a leap towards the future suggested by the title of this post, improving safety in the different workplaces where our solutions can contribute to safeguarding the integrity of workers, innovating, improving and adapting to the changes and new possibilities available, without forgetting the human connection. We also like to invite you to contact us for any questions or concerns. The team of experts at Claitec will be happy to assist you.

If there is one recurring cause of work accidents involving the use of forklifts, it is undoubtedly speeding.
Speed plays a crucial role in both pedestrian accidents and collisions, something that should not be overlooked. For this reason, Claitec has developed the LSA (Low Speed Area) solution, designed to regulate speed in high-risk areas where it could trigger accidents.


With years of operation, the LSA system has proven its effectiveness through the results and the positive response of our satisfied customers. It is a precise, easy-to-install system that does not require direct intervention by the driver, as it operates autonomously thanks to motion sensors.
The LSA solution is specially designed to adapt to different work environments, knowing that each one has its unique structure. Claitec has devised different ways to implement this solution in environments such as warehouses, factories, or loading docks, among others.


The LSA System is installed using brackets containing a reflective strip that interacts with a sensor installed on the forklift. These brackets are strategically placed in the areas where it is desired to regulate speed, either suspended from the ceiling by cables or fixed to the wall.
When the vehicle equipped with the LSA system drives through the controlled area, the sensor detects the reflective strips, reducing the speed of the forklift in the previously defined area.


This system is also applicable in loading docks or similar environments where it is necessary to control the speed of vehicles during manoeuvres. In these cases, the reflective strips are installed on the forklift itself, and the control unit and motion sensor in the corresponding place, such as on the side of the dock door. This way, as the vehicle drives through the specified area, it is detected, allowing its speed to be controlled, and preventing accidents commonly caused by rushing during loading or unloading operations..


As you can see, the LSA solution is an essential ally in preventing accidents related to speeding. In addition, it can be complemented with other systems developed by Claitec, such as traffic control (TCS) or our visualisation system (VAS).


We invite you to learn more about this and other safety solutions and encourage you to contact us for any questions or concerns. The team of experts at Claitec will be happy to assist you.

In this blog we have talked on many occasions about the PSG (Pedestrian Alert System) door, a solution developed by Claitec to create safer pedestrian crossings and restrict access to restricted areas to authorised personnel only.

In this post, we want to delve deeper into this system as it has become one of our most requested products, demonstrating its effectiveness and reliability in access management in industrial environments.


Easy to operate and with countless advantages, its main function is to distance pedestrians from forklifts by preventing their access them when both are operating in the same area, managing the right of way and avoiding accidents. The PSG communicates with various sensors developed by Claitec, such as the MT-50 to detect forklifts or the AV-30 to restrict access.


The PSG door consists of different components that can be configured in three different models:

1. The most basic option includes an adjustable telescopic door between 70 and 100 cm, together with mounting brackets..
2. The second option adds an RGB beacon that indicates the status of the door by means of light signals. When it is red, the door is blocked; when it changes to green, the area can be accessed without risk.
3. The latest configuration, and of course the most complete, includes a traffic light and an emergency button to unlock the door in case of need. The traffic light, available in two models (with green/red light or with an added pedestrian icon), is highly visible to pedestrians and drivers.

In addition to the safety advantages offered by the PSG itself, its effectiveness can be increased by adding articulated barriers to stop forklifts when the door is unlocked for pedestrians, preventing accidents, for example, due to possible driver carelessness.

Another outstanding function of the pedestrian safety door is to manage access to restricted areas for unauthorised personnel. Lack of control in these areas is common and represents a risk both for workers and for the company. By combining the PSG with the AV-30 verification antenna, we can control these situations effectively, blocking access to restricted areas and allowing entry only to authorised personnel by using a personal T-10R tag.

In short, the PSG is a simple solution that prevents many risks, accidents and misuse of restricted machinery. It not only protects people, but it also optimises production and the safe operation of these spaces.

Should you have any questions on the PSG or any of Claitec’s safety solutions, please don’t hesitate to contact us. Our experts will be happy to assist you.